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Reference Manual
00809-0100-4803, Rev DA
Section 5: Troubleshooting
April 2013
Troubleshooting
Note
The following performance limitations may inhibit efficient or safe operation. Critical
applications should have appropriate diagnostic and backup systems in place.
Pressure transmitters contain an internal fill fluid. It is used to transmit the process pressure
through the isolating diaphragms to the pressure sensor module. In rare cases, oil loss paths in
oil-filled pressure transmitters can be created. Possible causes include: physical damage to the
isolator diaphragms, process fluid freezing, isolator corrosion due to an incompatible process
fluid, etc.
A transmitter with oil fill fluid loss may continue to perform normally for a period of time.
Sustained oil loss will eventually cause one or more of the operating parameters to exceed
published specifications as the operating point output continues to drift. Symptoms of
advanced oil loss and other unrelated problems include:
• Sustained drift rate in true zero and span or operating point output or both
• Sluggish response to increasing or decreasing pressure or both
• Limited output rate or very nonlinear output or both
• Change in output process noise
• Noticeable drift in operating point output
• Abrupt increase in drift rate of true zero or span or both
• Unstable output
• Output saturated high or low.
- Rosemount 3051S MultiVariable 1
- Transmitter 1
- Contents 5
- Table of Contents 6
- 5Section 5: Troubleshooting 7
- Section 1 Introduction 9
- 1.2 Models covered 10
- 1.3 Service support 10
- Section 2 Installation 11
- 2.2.1 Warnings 12
- 2.4 Installation procedures 13
- 2.4.2 Mounting considerations 14
- LCD display rotation 15
- Feature board side of housing 15
- Cover installation 15
- Conduit entry threads 15
- Cover jam screw 16
- Process flange orientation 16
- 2.4.3 Mount the transmitter 17
- Flange bolts 18
- Mounting requirements 19
- 2.4.4 Process connections 20
- ROSEMOUNT 3051S / 3051 / 2051 21
- Impulse piping considerations 22
- Surges/transients 25
- Signal wire grounding 26
- 2.4.7 Grounding 27
- 305 INTEGRAL 29
- COPLANAR 29
- 305 INTEGRAL TRADITIONAL 29
- 304 TRADITIONAL 29
- 304 WAFER 29
- Section 2: Installation 34
- Installation 34
- Section 3 Configuration 35
- 3.2 Safety messages 36
- Connecting to a PC 38
- 3.4 Flow configuration 39
- Online and offline mode 40
- 3.4.4 Preferences 42
- 3.4.6 Fluid properties 46
- 3.4.8 Save / send 49
- Saving a configuration 51
- Sending a saved configuration 51
- Natural gas 52
- Custom gas 54
- Custom liquid [Density (T)] 55
- Units of measure 57
- 3.6.1 Model identification 60
- 3.6.2 Alarm and saturation 60
- 3.6.3 Variable mapping 62
- 3.6.4 LCD display 63
- 3.6.5 Communication setup 64
- Burst mode 65
- Enabling burst mode 65
- Choosing a burst option 66
- Multidrop communication 66
- Loop current mode 67
- 3.7 Variable configuration 69
- Time conversion example: 73
- 3.7.2 Energy rate 75
- Energy conversion example: 77
- Section 3: Configuration 79
- Configuration 79
- 3.7.3 Totalizer 81
- Totalizer conversion example: 83
- 3.7.4 Differential pressure 84
- 3.7.5 Static pressure 85
- 3.7.6 Process temperature 86
- 3.7.7 Module temperature 87
- 3.7.8 Analog output 88
- (page 1) 91
- (page 2) 92
- 3.8.5 475 Fast keys 95
- Function Fast Key Sequence 96
- 4.1 Overview 99
- 4.2 Safety messages 100
- 4.3 Transmitter calibration 101
- 4.3.2 Sensor trim overview 102
- Zero trim 103
- Upper and lower sensor trim 103
- Calibration type 104
- Recall factory trim 104
- Last DP sensor trim point 104
- 4.3.6 Analog calibration 108
- Analog output loop test 109
- 00809-0100-4803, Rev DA 110
- April 2013 110
- 4.5 Process variables 111
- 4.5.2 All variables tab 112
- Field device labels 113
- Remove the feature board 114
- Black Rubber V-Seal 115
- 4.6.3 Terminal block 116
- 4.6.4 LCD display 117
- 4.6.5 Flange and drain vent 117
- 4.6.6 SuperModule assembly 119
- Reference Manual 120
- Operation and Maintenance 120
- Section 5 Troubleshooting 121
- Section 5: Troubleshooting 122
- Troubleshooting 122
- Symptom Corrective Actions 124
- Symptom Corrective Action 128
- Reference Data 131
- Total performance 132
- Long term stability 133
- Warranty 133
- Ambient Temperature effect 134
- Line Pressure effect 135
- Mounting Position Effects 135
- Vibration effect 135
- Power supply effect 136
- Range and sensor limits 137
- 4–20 mA/HART 138
- Overpressure limits 139
- Static Pressure limit 139
- Burst Pressure limits 140
- Temperature limits 140
- Humidity limits 140
- Volumetric displacement 141
- Failure mode alarm 141
- A.1.3 Physical specifications 142
- Sensor module fill fluid 143
- Cover O-rings 143
- A.2 Dimensional drawings 145
- Pipe Mount Panel Mount 146
- Appendix A: Reference Data 147
- 3.56 Max open 148
- (90 Max open) 148
- A.3 Ordering information 149
- 2-14 NPT flange adapter ★ 152
- 2 SST flange adapter 152
- A.4 Accessories 157
- A.5 Exploded view diagram 158
- A.6 Spare Parts 159
- North American certifications 166
- European certifications 166
- Japanese certifications 167
- INMETRO certifications 168
- China (NEPSI) certifications 168
- IECEx certifications 169
- B.5 Installation drawings 171
- Product Certifications 172
- B.5.3 GE / GM option NEMA 4X 181
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