Emerson Fluid Chiller Anleitung zur Fehlerbehebung Seite 8

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4
Thermal Expansion Valves
Emerson Climate Technologies
This change from 10°F to 11°F in the operating
superheat is caused by the change in the pressure-
temperature characteristic of R-134a at the lower
suction pressure of 25 psig.
Location of External Equalizer
The external equalizer line must be installed beyond
the point of greatest pressure drop. Since it may be
difcult to determine this point, it is best to connect the
equalizer line to the suction line at the evaporator outlet
on the compressor side of the remote bulb location.
(See g. 4 & 5). When the external equalizer is con-
nected to a horizontal line, always make the connection
at the top of the line to avoid oil logging in the equalizer
line.
On a multi-evaporator system including two or more
evaporators each fed by a separate TXV, the external
equalizer lines must be installed so that they will be free
from the effect of pressure changes in the evaporators
fed by other TXVs. At no time should the equalizer lines
be joined in a common line to the main suction line.
If individual suction lines from the separate evapora-
tor outlets to the common suction line are short, then
install the external equalizer lines into the separate
evaporator suction headers, or as described in the pre-
ceding paragraph.
When the pressure drop through the evaporator is
not substantial, install the external equalizer connection
at one of the return bends midway through the evapora-
tor. This equalizer location will provide smoother TXV
control when used in conjunction with an Evaporator
Pressure Regulator. Anytime a control valve is installed
in the suction line, the external equalizer line for the TXV
must be connected on the evaporator side of the control
valve or regulator.
Never cap or plug the external equalizer connection
on a TXV, as it will not operate. If the TXV is furnished
with an external equalizer feature, the external equalizer
line must be connected.
P
1
= 35 PSIG
P
2
= 25 PSIG
P
3
= 10 PSIG
35 PSIG = 40°F
25 PSIG = 29°F
25 PSIG & 40°F
B
C
TXV with external
equalizer on evaporator with
10 PSI pressure drop.
Fig. 4
A
To compensate for an excessive pressure drop
through an evaporator, the TXV must be externally
equalized. The equalizer line should be connected to
the suction line at the evaporator outlet, past the remote
bulb location so that the true evaporator outlet pressure
is exerted beneath the TXV diaphragm. The operating
pressure on the TXV diaphragm is now free from any
effect of the pressure drop through the evaporator, and
the TXV will respond to the superheat of the refrigerant
gas leaving the evaporator.
When the same conditions of pressure drop exist in a
system with an externally equalized TXV (see g. 4), the
same pressure drop still exists through the evaporator,
however, the pressure under the diaphragm is now the
same as the pressure at the end of the evaporator, point
“C”, or 25 psig.
The required pressure above the diaphragm for equi-
librium is (25 + 10) or 35 psig. This pressure, 35 psig,
corresponds to a saturation temperature of 40°F and
the superheat required is now (40°F minus 29°F) 11°F.
The external equalizer has lowered superheat from 22°F
to 11°F. The capacity of a system having an evapora-
tor with a sizable pressure drop will be increased by a
TXV with the external equalizer when compared to an
internally equalized TXV.
When the pressure drop through an evaporator is
substantial, or when a refrigerant distributor is used at
the evaporator inlet, the TXV must have the external
equalizer feature for best performance.
An externally equalized TXV is required when a liquid
distributor is used. Although a multi-circuit evaporator
may not have an excessive pressure drop, the liquid
distributor will introduce a pressure drop, because the
distributor is installed between the TXV outlet and the
evaporator inlet (See g. 5).
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