Emerson Fluid Chiller Anleitung zur Fehlerbehebung Seite 23

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Emerson Climate Technologies
19
Electronic Valves & Controls
Emerson Climate Technologies
Function
Dip Switch Number
1 2 3 4 5 6 7 8
EX4/EX5/EX6 operation 0 1 1 0 1 0
EX7 operation 1 0 0 1 0 1
EX8 operation 1 1 0 1 1 1
4-20 mA analogue input signal 0
0-10V analogue input signal 1
With start mode 1
Without start mode 0
Setting
The universal driver needs no setting except congu-
ration with dip-switches for the application of a different
valve, different analogue input signal, and type of start
mode.
Electrical Control Valve – EX
Function
1) Motor
A 2-phase bipolar stepper motor drives the
EX4/5/6/7/8. This motor follows the basic operating
characteristics of any stepper motor i.e. the motor will
be held in position unless current pulses from a driver
board initiate rotation in either direction.
0
2 3 1
T
Pulse
Angular rotation (cross section of shaft)
2) Valve
The gate type valve is optimized to provide a wide
range of capacity with a linear relation between ow and
positioning of the valve (capacity vs. number of steps).
Slide and ports are made from ceramic for precise ow
characteristics, high resolution and innite life.
The compliant slide eliminates undesirable horizontal
forces caused by differential pressure (across the valve)
to the cage assembly and shaft of stepper motor. The
internal design of the EX4/5/6/7/8 is patented.
Total valve travel is 750 full steps for EX4/5/6, 1600
steps for EX7 and 2600 steps for EX8.
A mechanical stop in the fully closed position of the
valve acts as reference point. The controller is reset
by driving the valve towards the fully closed position
against the mechanical stop. By overdriving the valve
i.e. applying more than the full number of steps, it can
be assured that the reference point is correct.
M
M
closed
open
The direction of the rotation depends on the phase
relationship of the current pulses, the amount of rota-
tion is dependent on the number of pulses. One pulse
will drive the motor one step i.e. the rotor will move
by a=1.8°. Successive pulses will lead to continuous
rotation.
The drive shaft of the rotor is connected to a spindle
which transforms the rotation into linear motion of the
valve slide.
Third Party Controller
The EXD-U driver simply converts a 4-20ma/0-10
volt signal directly proportional to the valves position of
0-100%, a third party controller is required to supply the
input signal to the EXD-U00.
The third party controller is typically a programmable,
stand alone set point control. It would contain built-in
PID control or algorithms capable of being tuned and
modied to achieve optimum control of the controlled
medium. This signal could also originate from a BAS
(building automation system), EMCS (energy manage-
ment control system) or industrial process controller
as long as the signal type is compatible and the proper
programming capabilities are available.
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