P/N 400508-02Revision: A2Date: August 23, 2000© EMERSON Motion Control, Inc. 2000FM-3 Programming Module Installation Manual
viiirelevant safety legislation in the country of use.AC supply isolation deviceThe AC supply must be removed from the drive using an approved isolati
ixCustomer Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iiiRefere
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1IntroductionFM-3 is a compact and rugged function module that attaches to the front of the E Series drive. It provides eight digital input lines and
2FM-3 Programming Module Installation ManualThe FM-3 stores E Series drive setup parameters within the module itself. This allows you to transfer the
3InstallationBasic Installation NotesYou are required to follow all safety precautions during start-up such as providing proper equipment grounding, c
4FM-3 Programming Module Installation Manual Figure 4: Detaching the FM-3 from the Drive ConnectionsCautionDo not attach or detach the FM-3 when power
5InstallationSoftware InstallationEmerson Motion Control PowerTools® FM-3 software was designed for users who need access to all setup options and dia
6FM-3 Programming Module Installation Manual3. In the Run dialog box, type a:/setup, where a is the letter assigned to your 3.5" floppy drive.4
7InstallationExiting the SoftwareChoose File from the menubar, then click Exit. If you are using the keyboard, press the shortcut key combination Alt+
8FM-3 Programming Module Installation Manual
9Diagnostics and TroubleshootingDiagnostic DisplayThe diagnostic segment display on the front of the drive shows drive status, FM-3 status, and fault
10FM-3 Programming Module Installation ManualFault CodesA number of diagnostic and fault detection circuits are incorporated to protect the drive. Som
11Diagnostics and TroubleshootingInvalid Configuration Button or Input Yes Invalid ConfPower Module Button or Input Yes Power Module High DC Bus Butt
12FM-3 Programming Module Installation ManualFault DescriptionsFlash InvalidThis fault indicates that the firmware checksum has failed. Use the Tools
13Diagnostics and TroubleshootingInvalid ConfigurationThe FM was not on this drive during its previous power-up and it is not known if the setup data
14FM-3 Programming Module Installation ManualEncoder HardwareIf any pair of encoder lines are in the same state, an encoder line fault is generated. T
15Diagnostics and TroubleshootingFM-3 Specific Fault Descriptions Figure 5: FM-3 display is used to display drive and FM-3 faultsTraj FaultThis fault
16FM-3 Programming Module Installation ManualBrake OperationMG motor brake operation is controlled by the Brake Release and Brake Control destinations
17Diagnostics and TroubleshootingAnalog OutputsThe drive has two 10 bit Analog Outputs which may be used for diagnostics, monitoring or control purpos
Information furnished by EMERSON Motion Control is believed to be accurate and reliable. However, no responsibility is assumed by EMERSON Motion Contr
18FM-3 Programming Module Installation ManualDiagnostic Analog Output Test PointsThe DGNE cable was designed to be use with either an oscilloscope or
19Diagnostics and Troubleshooting Figure 7: Diagnostic Cable (DGNE) Diagram10 Ohm10 OhmYellowBlack(GND)BlueD/AD/ADGNE CableCommandConnector (J5)DGNE C
20FM-3 Programming Module Installation ManualDrive FaultsThe Active Drive Faults dialog box is automatically displayed whenever a fault occurs. There
21Diagnostics and TroubleshootingThe terms below appear in the list the of common problems you might encounter when working with PowerTools software a
22FM-3 Programming Module Installation ManualProgramming Error MessagesThese Red Dot Error messages occur while you are working in the Program View. W
23Diagnostics and TroubleshootingError: A string variable can only be assigned a quoted text stringThe Variable is string. It only accepts types cons
24FM-3 Programming Module Installation ManualError: Syntax error encounteredParser Error Message. The Parser can not understand your text sequence.Er
25Diagnostics and TroubleshootingError: The destination variable's resolution is less than the resolution of the numberYou attempted to assign a
26FM-3 Programming Module Installation ManualError: The Selection variable can only be assigned a Selection value.The destination variable only accept
27Diagnostics and TroubleshootingOnline Status IndicatorsGlobal Where Am I ButtonThe Program View, when online and executing a program or sequence of
ii© EMERSON Motion Control, Inc. 2000Part Number: 400508-02Revision: A2Date: August 2000Printed in United States of AmericaInformation in this documen
28FM-3 Programming Module Installation Manual
29SpecificationsPower consumption: 3W from E Series drive power supply.I/O Supply Voltage: 10-30 VDC.Dimensions and ClearancesFunction Electrical Char
30FM-3 Programming Module Installation Manual2.6(66.0)
31SpecificationsCable DiagramsCustomerSuppliedCableSync.InputSync.InputSync.InputSync.InputSync.OutputSync.OutputM FM FMFSNCE-xxx15', 25' or
32FM-3 Programming Module Installation ManualSNCE-XXX CableSNCDD-001.5 CableAHBIJDCF38476512BGRD+5MMBAASHIELDGRD+5MMBBAA
33SpecificationsSNCO-003 CableSNCI-003 Cable
34FM-3 Programming Module Installation ManualSNCLI-003 Cable
35SpecificationsCMDX-XXX CableNoteSome CMDX cables may have White/Yellow and Yellow/White wires in place of the White/Orange and Orange/White shown in
36FM-3 Programming Module Installation ManualCMDO-XXX CableNoteSome CMDO cables may have White/Yellow and Yellow/White wires in place of the White/Ora
37SpecificationsCDRO-XXX Cable89242338371112341614152941926401817313343444127
iiiCustomer ServiceIt is EMERSON Motion Control’s goal to ensure your greatest possible satisfaction with the operation of our products. We are dedica
38FM-3 Programming Module Installation ManualTIA-XXX CableDDS-XXX Cable
39SpecificationsTERM-H (Head) TerminatorTERM-T (Tail) Terminator NoteSee the "Multi-drop Communications" section for resistor values.
40FM-3 Programming Module Installation ManualCMDS-XXX CableCMMS-XXX Cable
41SpecificationsCFCS-XXX Cable
42FM-3 Programming Module Installation ManualCFCO-XXX Cable
43SpecificationsCFOS-XXX Cable
44FM-3 Programming Module Installation ManualVendor Contact InformationSchaffner (AC Line Filters)(800) 367-5566 or (201) 379-7778 www.schaffner.comCo
45IndexSymbols+/- Limit, 14AAll "On", 14Analog Output, 17BBrake Operation and Wiring, 16CCable Diagrams, 31CDRO-XXX Cable, 37CFCO-XXX Cable,
46FM-3 Programming Module Installation ManualNNon-volatile Memory Invalid, 12OOver Speed Fault, 14PPower Stage Fault, 13Power-Up Self-Test Failure, 12
ivNeed on-site help? EMERSON Motion Control provides service, in most cases, the next day. Just call EMERSON’s customer service center when on-site se
Since 1979, EMERSON Motion Control, a subsidiary of the Emerson Electric Company, has been a leader in the development and manufacturing of motion con
vDocument ConventionsManual conventions have been established to help you learn to use this manual quickly and easily. As much as possible, these conv
viSafety InstructionsGeneral WarningFailure to follow safe installation guidelines can cause death or serious injury. The voltages used in the product
vii Safety ConsiderationsSafety PrecautionsThis product is intended for professional integration into a complete system. If you install the product in
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