
To complete a “Motion Made Easy”
TM
servo system, Control Techniques offers matched motor solutions and accessories,
which give an unparalleled experience to users. The Epsilon EP works awlessly with Unimotor fm to t a wide range of
motion control needs. Motor sizing is simple with the free downloadable program, CTSize. A full menu of actuators and gear
reducers are available through the Control Techniques “One Source” program.
Unimotor fm
• Highly congurable motor line
• Continuous torque ranges from 0.72Nm to 22.4Nm
• Rated speeds from 2000 to 6000 rpm
• Frame sizes 55, 75, 95, 115, 142, 190mm (IEC mounting)
• Congurable shaft diameters, inertia offerings & brake options
• IP65 rating, UL and CE compliant
• 4096 line count encoder
Epsilon EP I/O Cable,
EIO26-xxx
STI-24IO
Windows 98, NT 4.0, 2000
XP (32-bit) or Vista (32-bit)
Compatible Computer
(Customer Supplied)
CT-MME-POWER-CD
Contains PowerTools Pro
PC RS232 to Drive RS485
Serial Interface Cable, CT-COMMS
CTVUE HMI to Drive
CTVUE-EP-485-xxx
Drive RS485 to Drive RS485
DDC-RJ45-xxx
Ethernet to Drive,
ETH-PATCH--xxx
Drive Sync Out to
Drive Sync In Cable,
SNCDD-915-xxx
Drive Sync Out Cable,
SNCFLOA-xxx
Drive Sync Out to
FM-3/4 Module In Cable,
SNCMD-815-xxx
Drive Sync In to Drive Sync Out Cable,
SNCDD-915-xxx
Drive Sync In Cable,
SNCFLI-xxx
Drive Sync In from
FM-3/4 Module Out Cable,
SNCMD-89-xxx
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15
Drive Sync Out
Breakout Board,
STI-SNCOA
Drive Sync In Breakout Board,
STI-SNCI
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15
Motor Feedback Breakout Board,
STI-ENC
1 2 3 4
5 6 7 8
Ethernet 8-port Switch,
ETH-S8
PC USB Port to Drive RS485
Serial Interface Cable
CT-USB-CABLE
Motor Feedback
SIBAA-xxx**
Drive Brake Relay
BRM-1
Motor Power Cable
PSBAA-xxx, PBBAA-xxx**
Unimotor fm Motors
* Flex duty versions available
** Flex duty cable
Cable Notes
Braking Resistor,
SM-Heatsink DBR1
Master
Synchronization
Encoder SCSLD
CTVUE-303L,
-303M, -306A,
-306C, -308A,
or -310C
Performance matched motors and accessories Specifications
Our free PowerTools Pro software enables you to fully
realise the power of the Epsilon EP servo systems.
A familiar Microsoft
®
Windows
TM
interface provides
operators and machine builders with the tools needed
to access everything they need for complete servo
control — Motion Profile Setup, User Units, Motor
Autotune, Electronic Gearing, Network Configuration,
and many other advanced features.
Developing applications with PowerTools Pro is an
easy process that quickly gets your applications
running. The process is completed “top down” from
the Windows
TM
Explorer-like Hierarchy View—Setup,
I/O Setup, Motion, Programs and Network. Some
tasks may not need to be completed, as some
applications, such as a “flying cutoff” neither require
“programming” nor network parameters to operate.
Expandable Hierarchy View
Camming made easy!
Cam data is easily entered within PowerTools Pro,
and the Cam graphing tool is second to none, with
multiple interpolation types available.
Assignments – Use our “Virtual
Wiring” to create programs right
out of the box, without writing a
single “line of code”. For example,
on the assignment screen simply
drag-and-drop the desired
machine function onto the digital
inputs and outputs.
Indexes – Setting up indexes
is easily accomplished by
filling in the screen’s blanks to
create an index profile. Select
from Incremental, Absolute,
Registration, or Rotary Plus and
Minus types. Choose the time
base of the index by selecting
either real time or synchronized to
a master.
Network – EtherNet/IP and
Modbus TCP/IP are standard with
the Epsilon EP-P, and DeviceNet
and Profibus models are available.
PowerTools Pro makes setting up
a network simple with features
such as drag-and-drop and fill-in-
the-blank data setup, word swap,
and the ability to easily view and
adjust system performance levels
with real-time monitoring and
diagnostic tools.
PowerTools Pro, the power behind “Motion Made Easy”
TM
Motors to complete a “Motion Made Easy”
TM
servo system
PLC with
Profibus
Unimotor fm
Labels
Product
Sensor
Master
Encoder
Master Axis
Peel Bar
PLC with
Modbus TCP/IP
High Speed Labeler
Cutting BarCutting Bar
Unimotor fm
Unimotor fm
SCSLD-X
Encoder
CTVue
OIT Panel
Flying Shear
Unimotor fm
Unimotor fm
Follower
Sensor
Master
Sensor
Master Axis
Follower
Axis
PLC with
EtherNet/IP
Phase Synchronization
Download detailed motor information including specications and dimensional drawings from www.controltechniques.com
• Rotary Knife
• Flying Shear
• Pick and Place machines
• Vertical or Horizontal cartoners
• Traverse Winders
• Form-Fill-Sealers
• Packaging systems
• Conveyor controls
• High speed labeling
• Random Infeed – Smart belt.
• Phase Synchronization
• Extend-Retract
• Gluing Applications
• Auger Filler with analog weight
check
• Semiconductor wet bath
• Dancer Arm Loop control
• Extruders
Note: Application notes are available on-line at www.controltechniques.com as pre-congured solutions to many common motion control applications.
Power Requirements
AC Input Voltage, 47-63 Hz
EP 202/204/206: 1Ø,
20 - 264 VAC
EP 209: 1Ø, 90 - 264 VAC
EP 216: 1Ø/3Ø, 90 - 264 VAC
(240 VAC for rated performance) fault
current 10kA
DC Input Voltage
EP 202/204/206: 10-340 VDC
EP 209/216: 140-340VDC
AC Input Current (max. continuous)
EP-202: 5.0Arms (140A for 2ms inrush)
EP-204: 8.5Arms (140A for 2ms inrush)
EP-206: 12.0Arms (140A for 2ms
inrush)
EP-209: 18Arms (34A for 5ms inrush)
EP-216: 36Arms (34A for 5ms inrush)
Output Current Continuous (rms) / Peak
(4 sec.)
EP-202: 2.2A / 4.4A
EP-204: 4.0A / 8A
EP-206: 6.5A / 13A
EP-209: 9.0 A / 18A
EP-216: 16.0A / 32A
Continuous Output Power
EP-202: 0.67kW
EP-204: 1.14kW
EP-206: 1.61kW
EP-209: 2.2kW
EP-216: 3.8kW
Switching Frequency 10 kHz
External Logic Supply +18 to 30 VDC @ 0.5A
Encoder Supply Output +5 VDC, 250 mA
I/O Supply +10 to 30 VDC
System Efficency 93%
Cooling Method Convection
Regeneration
Internal Energy Absorption (115V /
230V)
EP-202: 39 Joules / 8 Joules
EP-204: 58 Joules / 12 Joules
EP-206: 97 Joules / 20 Joules
EP-209: 117 Joules / 24 Joules
EP-216: 132 Joules / 28 Joules
External: Connection to external
resistor, 33 Ohm min, 15 Arms, 2kW
Drive Control Inputs
Analogue: (1) +/-10VDC, 14 bit,
100kOhm, Differential
Analogue Max. Input Rating: Differential
+/-14 VDC, Each Input with Reference to
Analogue Ground +/-14VDC
Digital: (16) (5 on EP-B) +10 to 30 VDC,
2.8kOhm, Sourcing, Optically Isolated
Pulse: (1) Differential RS-422, 1MHz/
Channel, 50% Duty Cycle
Single Ended: (1) TTL Schmitt Trigger
500kHz/Channel, 50% Duty Cycle
Motor Overtemperature: 0 to +5VDC,
10kOhm, single ended
Drive Control Outputs
Analogue: (2) +/-10VDC, 10 bit, Single-
ended 20mA
Digital: (8) (3 on EP-B) +10 to 30VDC,
150mA, Sourcing Optically Isolated
Pulse: Differential RS-422 and TTL
compatible, 20mA/Channel Sink or Source
Environmental
Rated Ambient Temperature: 0°C to
40°C for rated performance
Maximum Ambient Temperature: 0°C
to 50°C with power derating of 3.0%/ 1°C
above 40°C
Rated Altitude: 1000m
Maximum Altitude: For altitudes >
1000m derate output by 1%/100m
Vibration: 10 to 2000 Hz @ 2g
Humidity: 10 to 95% non-condensing
Storage Temperature: -25° to 75°C
Ingress Protection: IP-20
Serial Interface
2 RS-485 connectors for multi-drop
applications Modbus RTU w/ 32-bit
extension, 9600 to 19.2 kBaud
Ethernet Interface (EP-P only)
1 RJ-45, Modbus TCP/IP or EtherNet/IP
DeviceNet (EP-xDN models only)
Power Consumption: 25mA
Baud Rates: 125, 250 and 500kps
Node Addresses: 00-63
Profibus-DP (EP-PPB model only)
Baud: 1.5 to 12Mb
Address Range: 00-126
88.9
Cable
Clearance
24.1
45.7 25.0
191.5
205.7
EP 202/204/206
195.6
EP 202/204/206
DIM "A"
30.5
DIM "B"
5.1
(4X) 5.6
132.7
150.7
243
EP 209/216
233
EP 209/216
EIO26 Cable
ETH-PATCH
Cable
Dimensions and Weight Dim. A Dim. B Weight (kg)
EP202 / EP204 -B,-I,-IDN 53.3 11.4 1.63
EP206-B,-I,-IDN 71.6 11.4 1.91
EP202 / EP204 -P 68.3 26.1 1.77
EP206-P 86.3 26.1 2.04
EP209 / EP216 all models 86.3 26.1 2.49
Note: Power Connector location
differs on EP 209/216
EP X XX - X XX - XX XX
Special Options:
00=Standard
Feedback: EN=
Incremental Encoder
Comms: 00=Standard;
DN=DeviceNet;
PB=Probus
Type: B=Base; I=Indexing;
P=Programming
Continuous Current (A):
02; 04; 06; 09; 16
Drive Voltage: 2=240V
Drive Series
Epsilon EP Order String
The Epsilon EP is the perfect solution for a multitude of applications such as:
All dimensions in mm
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