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Fisher 2500 and 2503 Controllers and Transmitters
Contents
Introduction 2.................................
Scope of Manual 2.............................
Description 2.................................
Specifications 2...............................
Educational Services 2.........................
Installation
5....................................
Sensor Assembly 6............................
Uncrating 6..................................
Controller/Transmitter Orientation 7.............
Mounting Caged Sensor 8......................
Mounting Cageless Sensor 10...................
Side‐Mounted Sensor 10....................
Top‐Mounted Sensor 12....................
Supply and Output Pressure Connection 12........
Supply Pressure 12.........................
Controller/Transmitter Output Connection 13..
Vent Assembly 13.............................
Prestartup Checks 14...........................
2500 Controller or 2500T Transmitter 17..........
2500S Controller 18...........................
2503 Controller 18............................
Adjustments 19...............................
Control Action 19..........................
Level Adjustment (Controllers Only) 19........
Zero Adjustment (Transmitters Only) 20.......
Proportional Band Adjustment
(Except Transmitters and 2503
Controllers) 20..........................
Specific Gravity Adjustment
(Transmitters Only) 20...................
Calibration
20...................................
Precalibration Requirements 20.................
Wet Calibration 20.........................
Dry Calibration 21.........................
Controller/Transmitter and Torque Tube Arm
Disassembly 21.........................
Determining the Amount of
Suspended Weight 21....................
Calibration Procedure 22.......................
2500 Controller and 2500T Transmitter 23.....
2500S and 2503 Controllers 25..............
Startup
27......................................
2500 Controller 27............................
2500T Transmitter 27..........................
2500S Controller 27...........................
2503 Controller 27............................
Figure 1. Fisher 2500 or 2503 Controller/Transmitter
on 249 Caged Sensor
2500 OR 2503
CONTROLLER/
TRANSMITTER
249 SENSOR
W8334
Principle of Operation 27........................
2500 Controller or 2500T Transmitter 28..........
Proportional Valve 28..........................
2500S Controller 28...........................
2503 Controller 29............................
Maintenance 30................................
Troubleshooting 31............................
Removing Controller/Transmitter from Sensor 32..
Changing Mounting Methods 33.................
Installing Controller/Transmitter on Sensor 34.....
Replacing the Bourdon Tube 35..................
Changing Action 35............................
Relay Deadband Testing (2500 Controller
or 2500T Transmitter Only) 36................
Replacing the Proportional Valve 37..............
Changing Relay 37.............................
Parts Ordering 37...............................
Parts List 38...................................
Instruction Manual
D200124X012
2500 and 2503 Controllers/Transmitters
April 2014
Seitenansicht 0
1 2 3 4 5 6 ... 39 40

Inhaltsverzeichnis

Seite 1 - Contents

www.Fisher.comFisher 2500 and 2503 Controllers and TransmittersContentsIntroduction 2...Scope of Manual 2...

Seite 2 - Introduction

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 201410On fluid or interface level applications, position the sensor so that t

Seite 3

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 201411Figure 7. Cageless Sensor MountingCF5380‐AA3893TOP MOUNTEDSIDE VIEW (WI

Seite 4

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 201412Top‐Mounted SensorCAUTIONIf inserting the displacer into the vessel bef

Seite 5 - Installation

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 201413Figure 9. Controller/Transmitter Dimensions and ConnectionsOPTIONAL HEA

Seite 6 - Uncrating

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 201414local and regional codes, and should be be as short as possible with ad

Seite 7

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 201415Figure 10. Adjustment LocationsW0641-1B1C9283-BW0671-1W0656-1W0647-2BW0

Seite 8 - Mounting Caged Sensor

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 201416Set the PROPORTIONAL BAND control on a 2500 or 2500S controller, or the

Seite 9

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 201417SP GR = specific gravity of the process fluid (for interface level cont

Seite 10 - Mounting Cageless Sensor

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 2014182500S ControllerNoteIn the following steps the output pressure can go a

Seite 11 - Instruction Manual

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 201419191 mm (7.5 inch) change at 1.7 bar (25 psig). Set the gap at a pressur

Seite 12 - Supply Pressure

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 20142IntroductionScope of ManualThis manual provides installation, operating,

Seite 13 - Vent Assembly

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 201420in the direction of the arrows. To lower the level or decrease density,

Seite 14 - Prestartup Checks

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 201421If necessary, you may use water for wet calibration in the shop. You mu

Seite 15 - BAND ADJUSTMENT

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 201422To determine the total weight that must be suspended from the displacer

Seite 16

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 201423Figure 10 shows adjustment locations, except as otherwise indicated. In

Seite 17

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 201424D For Direct Acting 2500, 2500T, 0.2 bar (3 psig) for a 0.2 to 1.0 bar

Seite 18 - 2503 Controller

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 20142513. If the flexure strip base has been moved as far as possible and th

Seite 19 - Adjustments

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 2014267. Slowly increase the process variable until the output pressure swit

Seite 20 - Calibration

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 201427StartupAdjustment locations are shown in figure 10. The pre‐startup or

Seite 21 - Dry Calibration

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 201428All 2500 and 2503 controller/transmitters use the same basic pressure‐b

Seite 22 - Calibration Procedure

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 201429Figure 12. Direct‐Acting, Right‐Hand‐Mounted Fisher 2500‐249 Controller

Seite 23

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 20143Table 1. SpecificationsAvailable Configurations(1)2500—Proportional‐only

Seite 24

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 201430loading pressure to the Bourdon tube. This loading pressure moves the B

Seite 25 - 2500S and 2503 Controllers

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 201431When replacing the sensor assembly, the displacer may retain process fl

Seite 26

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 201432Table 7. Troubleshooting Chart for Fisher 2500 Controller/Transmitters

Seite 27 - Principle of Operation

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 201433CAUTIONIf the hex clamp nut has not been loosened or the pointer remove

Seite 28 - Proportional Valve

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 2014341. Remove the controller/transmitter as described previously.2. A con

Seite 29

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 2014354. Slide the bearing assembly (key 12, figure 16) onto the shaft or sh

Seite 30 - Maintenance

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 201436Figure 15. Bourdon Tube‐Flapper Arrangements for Various Actions and Mo

Seite 31 - Troubleshooting

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 201437Replacing the Proportional ValveNoteThe following procedure, to convert

Seite 32 - WARNING

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 201438 WARNINGUse only genuine Fisher replacement parts. Components that are

Seite 33 - Changing Mounting Methods

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 201439Figure 16. Fisher 2500 Controller / Transmitter Constructions30A8865-D3

Seite 34

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 20144Table 1. Specifications (Continued)PerformanceIndependent Linearity (tra

Seite 35 - Changing Action

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 201440Key Description Part Number21* Cover gasket, chloroprene 1C91980643222*

Seite 36

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 20145Figure 2. Guidelines for Use of Optional Heat Insulator Assembly0 20 40

Seite 37 - Parts Ordering

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 20146 WARNINGPersonal injury or property damage may result from fire or expl

Seite 38 - Parts List

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 20147W0144-1W2141-1BDISPLACERCAGESCREWEDCONNECTIONFLANGEDCONNECTIONDAMPING PL

Seite 39

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 20148Figure 4. Cage Head Mounting PositionsRIGHT‐HAND MOUNTINGLEFT‐HAND MOUNT

Seite 40 - Heat Insulator (figure 14)

Instruction ManualD200124X0122500 and 2503 Controllers/TransmittersApril 20149Figure 5. Cage Connection StylesA1271-2STYLE 1: TOPAND BOTTOMSTYLE 2: TO

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