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www.Fisher.com
Fisherr GX Control Valve and Actuator System
Contents
Introduction 1.................................
Scope of Manual 1.............................
Description 1.................................
Specifications 2...............................
Valve Installation 2.............................
Maintenance 4.................................
Actuator Maintenance 4........................
FIELDVUEt DVC2000 Digital Valve
Controller Mounting 11......................
Packing Maintenance 12........................
Replacing Packing (Pneumatic Actuators) 13.......
Replacing Packing (Electric Actuators) 16..........
Valve Trim Maintenance 19.....................
Bellows Maintenance 24........................
Handwheel Operation 25........................
Travel Stop Operation 26........................
Parts Ordering 41...............................
Parts Kits 42...................................
Parts List 43...................................
Figure 1. Fisher GX Control Valve, Actuator, and
FIELDVUE DVC2000 Digital Valve Controller
W8861
Introduction
Scope of Manual
This instruction manual includes installation, maintenance, and parts information for the Fisher GX control valve and
actuator system.
Do not install, operate, or maintain a GX valve without being fully trained and qualified in valve, actuator, and
accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important to
carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If you
have any questions about these instructions, contact your Emerson Process Management sales office before
proceeding.
Description
The GX is a compact, state-of-the-art control valve and actuator system, designed to control a wide range of process
gases, vapors, and fluids.
The GX is rugged, reliable, and easy to select. It requires no actuator sizing -- the actuator selection is automatic once
the valve body construction is selected.
The GX meets the requirements of both EN and ASME standards. It is available with a complete accessory package,
including the FIELDVUE DVC2000 integrated digital valve controller.
Instruction Manual
D103175X012
GX Valve and Actuator
August 2011
Seitenansicht 0
1 2 3 4 5 6 ... 67 68

Inhaltsverzeichnis

Seite 1 - Introduction

www.Fisher.comFisherr GX Control Valve and Actuator SystemContentsIntroduction 1...Scope of Manual 1...

Seite 2 - Valve Installation

Instruction ManualD103175X012GX Valve and ActuatorAugust 2011102. Install the diaphragm (key 10) on the diaphragm plate (key 11). Place the diaphragm

Seite 3

Instruction ManualD103175X012GX Valve and ActuatorAugust 201111FIELDVUE DVC2000 Digital Valve Controller MountingThis section provides instruction on

Seite 4 - Maintenance

Instruction ManualD103175X012GX Valve and ActuatorAugust 201112A. Mounting the DVC2000 to an air-to-open GX actuator (spring-to-close) (see figure 4 a

Seite 5

Instruction ManualD103175X012GX Valve and ActuatorAugust 201113Packing AdjustmentFor spring-loaded single PTFE V-ring packing (figure 15) or for Graph

Seite 6

Instruction ManualD103175X012GX Valve and ActuatorAugust 201114WARNINGIf there is evidence of process fluid under pressure leaking from the joint, ret

Seite 7

Instruction ManualD103175X012GX Valve and ActuatorAugust 201115CAUTIONInspect the valve stem, threads and packing box surfaces for any sharp edges tha

Seite 8

Instruction ManualD103175X012GX Valve and ActuatorAugust 201116Table 9. Stem Extension Torque RequirementsVALVE SIZE TORQUEDN NPS Nm Lbfft15, 20, 25

Seite 9

Instruction ManualD103175X012GX Valve and ActuatorAugust 201117NoteThe following step also provides additional assurance t hat the v alve body fluid p

Seite 10 - Instruction Manual

Instruction ManualD103175X012GX Valve and ActuatorAugust 20111816. Remove the Belleville spring pack (key 34) and packing spacer (key 30) from the bon

Seite 11 - DVC2000 Mounting Procedures

Instruction ManualD103175X012GX Valve and ActuatorAugust 20111927. Tighten the stem connector cap screws (key 25) to 35 Nm(26lbfft).28. Tighten the

Seite 12 - Packing Maintenance

Instruction ManualD103175X012GX Valve and ActuatorAugust 20112Table 1. Fisher GX Valve SpecificationsSpecifications EN ASMEValve Body Size DN 15, 20,

Seite 13 - Packing Adjustment

Instruction ManualD103175X012GX Valve and ActuatorAugust 2011205. Use a wrench to unscrew the plug/stem assembly (key 3) from the stem extension (key

Seite 14

Instruction ManualD103175X012GX Valve and ActuatorAugust 201121Figure 5. Seat Ring Removal and Installation ToolGE02918-6AAGBBHDFECCCDFEDN15, 20, 25(N

Seite 15

Instruction ManualD103175X012GX Valve and ActuatorAugust 2011221. Before installing the new seat ring / cage, thoroughly clean the threads in the valv

Seite 16

Instruction ManualD103175X012GX Valve and ActuatorAugust 201123f. Clean the body/extension bonnet seating gasket surface and install the gasket (key 5

Seite 17

Instruction ManualD103175X012GX Valve and ActuatorAugust 201124D Date of maintenanceD Trim materialD Port diameterD Flow capacity (Cv/Kv)D Flow charac

Seite 18

Instruction ManualD103175X012GX Valve and ActuatorAugust 201125Figure 7. Fisher GX Handwheel Orientation and Grease Zerk LocationAIR-TO-CLOSE, SPRING-

Seite 19 - Valve Trim D isassembly

Instruction ManualD103175X012GX Valve and ActuatorAugust 201126During normal pneumatic operation when the handwheel is not needed, a locking screw (se

Seite 20 - Seat Ring / Cage Removal

Instruction ManualD103175X012GX Valve and ActuatorAugust 201127Figure 8. Fisher GX Travel Stop AssemblyCOVER PLATECOVER PLATECAP SCREW(4)CAP SCREW (4)

Seite 21 - Valve Trim A ssembly

Instruction ManualD103175X012GX Valve and ActuatorAugust 201128Figure 9. Fisher GX Travel Stop OrientationACTUATORRODACTUATORRODSTEMCONNECTORSTEMCONNE

Seite 22

Instruction ManualD103175X012GX Valve and ActuatorAugust 201129Figure 10. Fisher GX Balanced Trim(Standard for DN 80 and 100 [NPS 3 and 4])GE07161-DAP

Seite 23 - Repair Nameplate

Instruction ManualD103175X012GX Valve and ActuatorAugust 20113control of the process. Do not expose this product to service conditi ons or variables o

Seite 24 - Bellows Maintenance

Instruction ManualD103175X012GX Valve and ActuatorAugust 201130Figure 14. Fisher GX Control Valve with Typical SoftSeat Trim Construction(Port Sizes o

Seite 25 - Handwheel Operation

Instruction ManualD103175X012GX Valve and ActuatorAugust 201131Figure 18. Fisher GX Control Valve and Actuator System Assembly, Air-to-Open (Spring-to

Seite 26 - Travel Stop Operation

Instruction ManualD103175X012GX Valve and ActuatorAugust 201132Figure 19. Fisher GX Control Valve and Actuator System Assembly, Air-to-Open (Spring-to

Seite 27 - GX Travel Stop Installation

Instruction ManualD103175X012GX Valve and ActuatorAugust 201133Figure 20. Fisher GX Control Valve and Actuator System Assembly, Air-to-Close (Spring-t

Seite 28

Instruction ManualD103175X012GX Valve and ActuatorAugust 201134Figure 21. Fisher GX Control Valve and Actuator System Assembly, Air-to-Close (Spring-t

Seite 29

Instruction ManualD103175X012GX Valve and ActuatorAugust 201135Figure 22. Extension Bonnet with Graphite ULF PackingGF00337-DAPPLY LUBRICANTSTEM EXTEN

Seite 30

Instruction ManualD103175X012GX Valve and ActuatorAugust 201136Figure 23. Bellows Extension Bonnet with PTFE PackingGF00338-DSTEM EXTENSIONHEX FLATSAP

Seite 31

Instruction ManualD103175X012GX Valve and ActuatorAugust 201137Figure 24. Cryogenic Extension BonnetGE23746-AAPPLY LUBRICANTFigure 25. Fisher Cavitrol

Seite 32

Instruction ManualD103175X012GX Valve and ActuatorAugust 201138Figure 26. Bellows Nut Removal and Installation ToolGF00536_3DN15, 20, 25, 40, and 50(N

Seite 33

Instruction ManualD103175X012GX Valve and ActuatorAugust 201139Figure 27. Handwheel AssemblyGE05809_DAPPLY LUBRICANT

Seite 34

Instruction ManualD103175X012GX Valve and ActuatorAugust 201144. If continuous operation is required during inspection or maintenance, install isolati

Seite 35

Instruction ManualD103175X012GX Valve and ActuatorAugust 201140Figure 28. Fisher GX Electric Actuator MountingGG12175_A

Seite 36

Instruction ManualD103175X012GX Valve and ActuatorAugust 201141Figure 29. Repair Nameplate (Spaces Provided for Recording Trim Maintenance Data)GE1123

Seite 37

Instruction ManualD103175X012GX Valve and ActuatorAugust 201142Parts KitsPACKINGKITSValve SizeStem DiameterDN 25, 40, and 50(NPS 1, 1-1/2, and 2)10 mm

Seite 38

Instruction ManualD103175X012GX Valve and ActuatorAugust 201143Parts ListNoteFor part numbers not shown, contact your Emerson ProcessManagement sales

Seite 39

Instruction ManualD103175X012GX Valve and ActuatorAugust 201144Key 3 Valve Plug/Stem and Key 2 Seat Ring (Plain Bonnet, LCC, WCC/1.0619 and CF3M/1.440

Seite 40

Instruction ManualD103175X012GX Valve and ActuatorAugust 201145Key 3 Valve Plug/Stem and Key 2 Seat Ring (Plain Bonnet, LCC, WCC/1.0619 and CF3M/1.440

Seite 41 - Parts Ordering

Instruction ManualD103175X012GX Valve and ActuatorAugust 201146Key 3 Valve Plug/Stem and Key 2 Seat Ring (Plain Bonnet, LCC, WCC/1.0619 and CF3M/1.440

Seite 42 - Parts Kits

Instruction ManualD103175X012GX Valve and ActuatorAugust 201147Key 3 Valve Plug/Stem and Key 2 Seat Ring (Plain Bonnet, LCC, WCC/1.0619 and CF3M/1.440

Seite 43 - Parts List

Instruction ManualD103175X012GX Valve and ActuatorAugust 201148Key 3 Valve Plug/Stem and Key 2 Seat Ring (Plain Bonnet, LCC, WCC/1.0619 and CF3M/1.440

Seite 44

Instruction ManualD103175X012GX Valve and ActuatorAugust 201149Key 3 Valve Plug/Stem and Key 2 Seat Ring (Plain Bonnet, LCC, WCC/1.0619 and CF3M/1.440

Seite 45

Instruction ManualD103175X012GX Valve and ActuatorAugust 20115There are several optional actuator constructions, depending on supply pressure. Refer t

Seite 46

Instruction ManualD103175X012GX Valve and ActuatorAugust 201150Key 3 Valve Plug/Stem and Key 2 Seat Ring (Plain Bonnet, LCC, WCC/1.0619 and CF3M/1.440

Seite 47

Instruction ManualD103175X012GX Valve and ActuatorAugust 201151Key 3 Valve Plug/Stem and Key 2 Seat Ring (Plain Bonnet, CD3MN Valve Body Material)VALV

Seite 48

Instruction ManualD103175X012GX Valve and ActuatorAugust 201152Key 3 Valve Plug/Stem and Key 2 Seat Ring (Plain Bonnet, CD3MN Valve Body Material)VALV

Seite 49

Instruction ManualD103175X012GX Valve and ActuatorAugust 201153Key 3 Valve Plug/Stem and Key 2 Seat Ring (Plain Bonnet, CF3 Valve Body Material)VALVES

Seite 50

Instruction ManualD103175X012GX Valve and ActuatorAugust 201154Key 3 Valve Plug/Stem and Key 2 Seat Ring (Plain Bonnet, CF3 Valve Body Material)VALVES

Seite 51

Instruction ManualD103175X012GX Valve and ActuatorAugust 201155Key 3 Valve Plug/Stem and Key 2 Seat Ring (Plain Bonnet, CN7M and CW2M Valve Body Mater

Seite 52

Instruction ManualD103175X012GX Valve and ActuatorAugust 201156Key 3 Valve Plug/Stem and Key 2 Seat Ring (Plain Bonnet, CN7M and CW2M Valve Body Mater

Seite 53

Instruction ManualD103175X012GX Valve and ActuatorAugust 201157Key 3 Valve Plug/Stem and Key 2 Seat Ring (Extension Bonnet, LCC, WCC/1.0619 and CF3M/1

Seite 54

Instruction ManualD103175X012GX Valve and ActuatorAugust 201158Key 3 Valve Plug/Stem and Key 2 Seat Ring (Extension Bonnet, LCC, WCC/1.0619 and CF3M/1

Seite 55

Instruction ManualD103175X012GX Valve and ActuatorAugust 201159Key 3 Valve Plug/Stem and Key 2 Seat Ring (Extension Bonnet, LCC, WCC/1.0619 and CF3M/1

Seite 56

Instruction ManualD103175X012GX Valve and ActuatorAugust 20116Figure 3. Spring ConfigurationGG00398-BActuator Disassembly (For Air-to-Close Constructi

Seite 57

Instruction ManualD103175X012GX Valve and ActuatorAugust 201160Key 3 Valve Plug/Stem and Key 2 Seat Ring (Bellows Bonnet, LCC, WCC/1.0619 and CF3M/1.4

Seite 58

Instruction ManualD103175X012GX Valve and ActuatorAugust 201161Key 3 Valve Plug/Stem and Key 2 Seat Ring (Bellows Bonnet, LCC, WCC/1.0619 and CF3M/1.4

Seite 59

Instruction ManualD103175X012GX Valve and ActuatorAugust 201162Key 3 Valve Plug/Stem and Key 2 Seat Ring (Bellows Bonnet, LCC, WCC/1.0619 and CF3M/1.4

Seite 60

Instruction ManualD103175X012GX Valve and ActuatorAugust 201163Key 3 Valve Plug/Stem and Key 2 Seat Ring (Bellows Bonnet, LCC, WCC/1.0619 and CF3M/1.4

Seite 61

Instruction ManualD103175X012GX Valve and ActuatorAugust 201164Key 3 Valve Plug/Stem and Key 2 Seat Ring (Bellows Bonnet, LCC, WCC/1.0619 and CF3M/1.4

Seite 62

Instruction ManualD103175X012GX Valve and ActuatorAugust 201165Key 3 Valve Plug/Stem and Key 2 Seat Ring (Bellows Bonnet, LCC, WCC/1.0619 and CF3M/1.4

Seite 63

Instruction ManualD103175X012GX Valve and ActuatorAugust 201166Key 3 Valve Plug/Stem and Key 2 Seat Ring (Bellows Bonnet, CW2M Valve Body Material)VAL

Seite 64

Instruction ManualD103175X012GX Valve and ActuatorAugust 201167Key 3 Valve Plug/Stem and Key 2 Seat Ring (Bellows Bonnet, CW2M Valve Body Material)VAL

Seite 65

Instruction ManualD103175X012GX Valve and ActuatorAugust 201168Emerson Process ManagementMarshalltown, Iowa 50158 USASorocaba, 18087 BrazilChatham, Ke

Seite 66

Instruction ManualD103175X012GX Valve and ActuatorAugust 20117suddenly come loose and jump, due to the compressed energy of the springs. If the upper

Seite 67

Instruction ManualD103175X012GX Valve and ActuatorAugust 20118Table 4. Body Nut (Key 7) Torque RequirementsVALVE SIZETORQUENSm lbfSftDN 15, 20, 25 (NP

Seite 68

Instruction ManualD103175X012GX Valve and ActuatorAugust 2011910. Connect a separate air supply to the actuator air supply connection (as shown on the

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