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www.Fisher.com
Fisherr D3 FloPro Control Valve
Contents
Introduction 1.................................
Scope of Manual 1.............................
Description 1.................................
Specifications 2...............................
Educational Services 3.........................
Installation 3..................................
Setting the Valve FloPro Flow Adjuster 4............
Maintenance 5.................................
Valve Plug and Seat Ring Maintenance 5..........
Packing Maintenance 10........................
Servicing the Actuator 12.......................
Changing Actuator Action 20....................
Parts Ordering 20...............................
Parts Kits 23...................................
Parts List 23...................................
Figure 1. Fisher D3 FloPro Control Valve
NPS 2 RF Flanged End Connection
W9249
Introduction
Scope of Manual
This instruction manual provides installation, maintenance, and parts information for the Fisher D3 FloPro control
valve and actuator.
Do not install, operate, or maintain D3 FloPro valves without being fully trained and qualified in valve, actuator, and
accessory installation, operation, and maintenance. To avoid personal injury or property d amage, it is important to
carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If you
have any questions about these instructions, contact your Emerson Process Management sales office before
proceeding.
Description
The D3 FloPro control valve (figure 1) is a compact, rugged valve designed for on-off control of a variety of fluids at
pressures up to 155 bar (2250 psig). This valve is ideal for use as a dump valve on gas separators and scrubbers. It is
also well suited for other high pressure applications in natural gas production, compression, and processing. NPS 1 and
NPS 2 D3 FloPro control valves are available in CL900 NPT end connections and CL600 raised face flanged end
connections.
Instruction Manual
D103221X012
D3 FloPro Valve
February 2014
Seitenansicht 0
1 2 3 4 5 6 ... 23 24

Inhaltsverzeichnis

Seite 1 - Introduction

www.Fisher.comFisherr D3 FloPro Control ValveContentsIntroduction 1...Scope of Manual 1...Desc

Seite 2 - Specifications

Instruction ManualD103221X012D3 FloPro ValveFebruary 2014109. LubricatethebonnetO-ring(key4)withlithiumgreaseandinstallonthebonnet.10. Apply anti-seiz

Seite 3 - Installation

Instruction ManualD103221X012D3 FloPro ValveFebruary 2014112. Use the lower packing spacer (key 12) and a tube to push the upper anti-extrusion washer

Seite 4

Instruction ManualD103221X012D3 FloPro ValveFebruary 2014124. Apply a 3mm (1/8 inch) bead of the supplied high performance fluorinated grease (key 44)

Seite 5 - Maintenance

Instruction ManualD103221X012D3 FloPro ValveFebruary 2014132. Remove the ten short actuator casing cap screws (key 29).3. Remove the two long actuator

Seite 6

Instruction ManualD103221X012D3 FloPro ValveFebruary 201414Inspect all parts for wear or damage during disassembly. Replace any worn or damaged parts

Seite 7 - Trim Assembly

Instruction ManualD103221X012D3 FloPro ValveFebruary 201415Figure 6. Spring Locations As Seen From Above Lower Actuator Casing6SPRINGS3 SPRINGS 2 SPRI

Seite 8

Instruction ManualD103221X012D3 FloPro ValveFebruary 2014162. Lubricate the stem O-ring (key 25) with lithium grease and install in the bonnet (key 7)

Seite 9

Instruction ManualD103221X012D3 FloPro ValveFebruary 201417CAUTIONAvoid possible product damage which may affect proper operation of the diaphragm. En

Seite 10 - Packing Maintenance

Instruction ManualD103221X012D3 FloPro ValveFebruary 201418Make sure all parts are clean and in good condition before starting assembly. There should

Seite 11 - Spring-to-Open (Air-to-Close)

Instruction ManualD103221X012D3 FloPro ValveFebruary 20141913. Install the male packing adaptor, lower anti-extrusion washer (key 10), and lower packi

Seite 12 - Servicing the Actuator

Instruction ManualD103221X012D3 FloPro ValveFebruary 20142Table 1. SpecificationsValve Body Sizes and End Connection Styles(1)See table 3Maximum Inlet

Seite 13

Instruction ManualD103221X012D3 FloPro ValveFebruary 20142029. Install the two long cap screws (key 31) opposite each other. Install the ten short cap

Seite 14

Instruction ManualD103221X012D3 FloPro ValveFebruary 201421Figure 7. Fisher D3 FloPro Valve Assembly (Spring-to-Close)GE21319-BVIEW ABELLEVILLE SPRING

Seite 15 - Actuator Assembly

Instruction ManualD103221X012D3 FloPro ValveFebruary 201422Figure 8. Fisher D3 FloPro Valve Assembly (Spring-to-Open)GE21338-BVIEW ABELLEVILLE SPRINGA

Seite 16

Instruction ManualD103221X012D3 FloPro ValveFebruary 201423Parts KitsTRIMKITSPort Diameter (inches) 0.375 0.75 1Standard trim kit (Contains keys 2, 3,

Seite 17 - February 2014

Instruction ManualD103221X012D3 FloPro ValveFebruary 201424Emerson Process ManagementMarshalltown, Iowa 50158 USASorocaba, 18087 BrazilChatham, Kent M

Seite 18

Instruction ManualD103221X012D3 FloPro ValveFebruary 20143Table 3. Valve Sizes and Connection StylesVALVESIZE,NPSPORT DIAMETER, (INCHES)THREADED RAISE

Seite 19

Instruction ManualD103221X012D3 FloPro ValveFebruary 201443. The control valve assembly may be installed in any orientation, but normally the actuator

Seite 20 - Parts Ordering

Instruction ManualD103221X012D3 FloPro ValveFebruary 201453. Retighten the socket head screws (key 15) to 3 NSm(26lbfSin).MaintenanceRefer to figures

Seite 21

Instruction ManualD103221X012D3 FloPro ValveFebruary 201464. Tighten the hex socket head cap screws to 3 NSm(26lbfSin).5. Relieve pressure to the actu

Seite 22

Instruction ManualD103221X012D3 FloPro ValveFebruary 201473. Loosen the hex socket head cap screws (key 15) and raise the flow adjustor (keys 13 and 1

Seite 23 - Parts List

Instruction ManualD103221X012D3 FloPro ValveFebruary 20148Figure 3. Packing and Belleville Spring Stacking OrderUPPER PACKINGSPACER (KEY 12)ANTI-EXTRU

Seite 24

Instruction ManualD103221X012D3 FloPro ValveFebruary 20149Figure 5. Lubrication Locations on PackingFEMALE PACKING ADAPTERMALE PACKING ADAPTERPACKING

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